Committed to Plasma Safety

Shire is committed to high standards of quality in plasma collection and processing and the manufacture of life-saving therapeutics from plasma.1 Shire takes steps to support safety from collection to delivery by employing seven safety steps before production (See Figure 1). Our processes have been certified by the Plasma Protein Therapeutics Association (PPTA) Quality Standards of Excellence, Assurance and Leadership (QSEAL) Voluntary Standard since 2001.2

Products made from human plasma may contain infectious agents, such as viruses, that can cause disease.1 FLEXBUMIN 25% and 5% are made from pooled human plasma.4,5 They may carry a risk of transmitting infectious agents, e.g., viruses, and theoretically, the Creutzfeldt-Jakob disease (CJD) agent. The risk that such products will transmit an infectious agent has been reduced by screening plasma donors for prior exposure to certain viruses, by testing for the presence of certain current virus infections, and by inactivating and/or removing certain viruses. Despite these measures, such products can still potentially transmit disease.3,6

Although the risk of viral transmission with albumin treatment cannot be completely eliminated, steps taken during the collection of source plasma and processing minimize the risk. First, source plasma donations are only accepted from repeat donors who do not demonstrate high risk behavior.1 Albumin is manufactured from human blood by the modified Cohn-Oncley cold ethanol fractionation process, which includes a series of cold-ethanol precipitation, centrifugation and/or filtration steps followed by pasteurization of the final product. This process accomplishes both purification of albumin and removal/inactivation of viruses.4,5

Specific steps in the processing of FLEXBUMIN 25% and 5% help support the viral safety of these therapeutic products. In vitro studies demonstrate that the manufacturing process for FLEXBUMIN 25% and 5% provides for significant viral removal/inactivation.4,5

Summary of Viral Reduction Factor for Each Virus and Processing Step

PROCESS (STEP) VIRAL REDUCTION FACTOR (LOG10)
LIPID ENVELOPED NON-LIPID ENVELOPED
  HIV-1 FLAVIVIRIDAE PRV HAV PAROVIRIDAE
BVDV WNV MMV
Processing of Fraction I+II+III/II+III Supernatant to Fraction Ivcuno 70 Filtrate* >4.9 >4.8 >5.7 >5.5 >4.5 3.0
Pasteurization >7.8 >6.5 n.d. >7.4 >3.2 1.6**
Mean Cumulative Reduction Factor, Log10 >12.7 >11.3 >5.7 >12.9 >7.7 4.6

n.d. = not determined

* Other Albumin fractionation process steps (processing of cryo-poor plasma to Fraction I+II+III/II+III supernatant and processing of Fraction V suspension to Cuno 90LP filtrate) showed virus reduction capacity in in-vitro viral clearance studies. These process steps also contribute to the overall viral clearance effectiveness of the manufacturing process. However, since the mechanism of virus removal is similar to that of this particular process step, the viral inactivation data from other steps were not used in the calculation of the Mean Cumulative Reduction Factor.

** Recent scientific data suggest that the actual human parvovirus B19 (B19V) is far more effectively inactivated by pasteurization than indicated by model virus data.

  1. Data on file VV-MED-7520 - FLEX-020 Biolife Press Kit 2012.
  2. Plasma Protein Therapeutic Association. Quality Standards of Excellence, Assurance and Leadership (QSEAL) Program Certification Program. 2010.
  3. Data on file VV-MED-7525 - FLEX-023 Pathogen Safety Monograph.
  4. Baxalta US Inc. FLEXBUMIN 25%, Albumin (Human), USP, 25% Solution. Package insert. July 2017.
  5. Baxalta US Inc. FLEXBUMIN 5%, Albumin (Human), USP, 5% Solution. Package insert. July 2017.
  6. The Marketing Research Bureau. The Plasma Proteins Market In The United States 2013. 2014.